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We are seeking a dynamic individual to fill the role of a BIW Process Engineer. The ideal candidate should possess expertise and experience in the skill sets mentioned below.

Skill Requirements:

• Develop layouts and define manufacturing process plans for the BIW area
• Prepare process documents: Sequence of Steps (SOS), Standard Operating Procedure (SOP), PFMEA, and control plans
• Implement lean process planning and improvements to reduce costs and eliminate waste (NVAs)
• Enhance process capability through Poka Yoke and cycle time calculations; recommend appropriate equipment (robots, grippers, fixtures, weld guns, etc.)
• Study ergonomics to eliminate professional hazards and improve productivity
• Utilize digital tools for MBOM, virtual build, process planning, sequencing, validation, and analysis
• Conduct time studies using observations, PMTS tools, and line balancing to determine manpower requirements
• Manage process changes in alignment with design change releases
• Collaborate within the team for integrated solutions to meet customer quality and timeline expectations
• Participate in internal and customer reviews to ensure adherence to expectations and guidelines

Knowledge, Abilities & Experience:

• Extensive experience in BIW facility and process planning, line setup for Auto OEMs
• Knowledge of various joining technologies, BIW manufacturing standards, and quality assurance practices
• Proficient in conducting process and tooling trials, time estimations, OEE calculation, and improvement projects
• Experience in cost estimation for manual, semi-automatic, and fully automatic manufacturing lines
• Strong understanding of line layout design, capacity calculations, station design, takt time and cycle time calculations, build sequence, lean principles, and DFM/DFA
• Ability to provide solutions for installation, integration, and line prove-out problems
• Bachelor’s degree in Mechanical, Automobile, Industrial, Production Engineering or equivalent

Preferred Skills:

• Strong communication and presentation skills, project management
• Proficient in software: AutoCAD, Teamcenter, Catia, and process authoring tools

No of positions: 2

Experience: 3 -15 years of experience in BIW process & facility planning

Location: Castle Bromwich, UK

Salary: GBP 41,500/year

Duration: 12 months fixed-term employment

Hybrid work: No, 5 days/week from Castle Bromwich office

Note: Interested candidates can mail your resumes to [email protected]  with Job Title as the subject line.